Coat-X Protective Coating

What is Coat-X spray on Polyurea protective coating?

Simplified explanation:

We designed and developed our innovative Coat-X Polyurea, as a spray-on protective coating that completely replaces problematic surfaces like heavy rubber mats and kick sheets for horseboxes. This groundbreaking and durable solution provides a one-coat totally waterproof finish that is engineered to last the full lifecycle of our Aeos and Helios horseboxes. It features a non-slip finish that has been independently tested and proven to outperform rubber matting for grip in both wet and dry conditions, meeting British Standards 7976-2. Coat-X is created by mixing two components in equal parts at the spray gun, which react quickly under high pressure and temperature, drying within seconds.

Complex explanation:

Coat-X is our high-performance polyurea protective coating, developed with the aid of chemists for our premium Aeos and Helios horseboxes.

It has been rigorously tested through practical applications and is engineered to supersede traditional heavy rubber matting, kick sheets and may other problematic finishes.

This advanced coating is the result of a sophisticated chemical reaction known as polyaddition, involving a polyamine (NH2-R-NH2) and a di-isocyanate (NCO-R-NCO). The application process utilises specialised dispensing equipment with precise metering pumps to combine Coat-X R (resin) and Coat-X H (hardener) in a 1:1 ratio. This state-of-the-art coating boasts superior properties compared to conventional rubber-based alternatives.

Coat-X is 100% waterproof. Its 100% solids composition facilitates excellent application characteristics, including rapid curing even at low temperatures. Notably, Coat-X is impervious to air moisture content, heat, and ageing. As a corrosion-resistant barrier, Coat-X excels by preventing the transfer of corrosion-accelerating ions such as sulphides and chlorides. It combines flexibility with high tensile strength and demonstrates remarkable chemical resistance by inhibiting ionic passage.

Furthermore, Coat-X provides superior grip and abrasion resistance, making it an ideal solution for diverse applications in our horseboxes. As a non-slip finish, Coat-X finish has undergone rigorous independent testing, surpassing the performance of rubber matting in both wet and dry conditions, and achieving certification to British Standards 7976-2. This innovative coating represents a significant advancement in protective surface technology, offering unparalleled durability, safety, and versatility that lasts for our horse areas and ramps.

Advantages of Coat-X

Amazing durability for horsebox ramps and floors
Amazing durability for horse walls and protective paddings
No loss of load space
It does not dry out, shrink or crack
Replaces granulistic rubber flooring and heavy rubber matting
Replaces spray-on rubber and liquid rubber floor matting
Easy clean and not affected with urine or cleaning chemicals
Maintenance free and lasts the full lifecycle of our horseboxes
High impact resistance
Any thickness required
Sound deadening qualities
Smart one-piece finish for horseboxes
Independently slip tested, both wet and dry to British Standards 7976-2
Can be sprayed on almost any surface
Contains no solvents
Environmentally safe
No V.O.C’s or C.F.C’s
Not affected by moisture or temperature
Not affected by ageing
It is 100% waterproof
Can be steam cleaned, and power washed daily without damage

Coat-X application process

Vehicle enters Coat-X department
Mask the entire vehicle
Inspect surface for imperfections
Wipe surfaces clean
Spray Coat-X to desired thickness
Demask
Rebuild
Clean vehicle

The environment

Coat-X stands out as an environmentally responsible coating solution, offering several key advantages that make it a superior choice for both performance and sustainability.

This innovative coating boasts a solvent-free formulation, eliminating Volatile Organic Compounds (VOCs) and Chlorofluorocarbons (CFCs). By avoiding these harmful chemicals, Coat-X ensures a safer application process and minimises any environmental impact. Once spayed, it does not age, so lasts the full life cycle of the horsebox needing no maintenance or replacement.

Why we pioneered our spray on Coat-X protective coating

Drawing upon decades of expertise in horsebox manufacturing, we have firsthand experience with the limitations of traditional flooring and grip solutions. Heavy rubber mats, liquid rubber flooring, kick sheets, EVA matting, and various cappings, paints, and sealants have consistently failed to meet our stringent standards for durability and longevity; simply put, they do not last.

Our relentless pursuit of excellence has led us to pioneer the groundbreaking Coat-X Polyurea protective coating. This revolutionary product for horsebox ramps and horse areas significantly outperforms all other options available on the market. Coat-X offers unparalleled durability and a long-lasting finish that meets our rigorous requirements for quality, safety, and durability. Additionally, it enhances resale values for our horseboxes.